Workstation Operation Management Help With Solution

Problem 1

A company would like to determine the best product mix using the bottleneck-based approach. the manufacturing process has four workstations: W, X, Y, and Z. Each workstation has a machine and each machine has a worker. The company operates one 8-hour shifts per day or 40 hours per week.

Product A must be processed for 15 minutes on workstation W, 12 minutes on workstation Z, and 10 minutes on workstation X.
Product B must be processed for 9 minutes on workstation W, 17 minutes on workstation Y, and 11 minutes on workstation Z.

The demand for product A is 100 units per week while the demand for
product B is 190 units per week.

How many units of product B can be manufactured if product A is scheduled
to be manufactured first?

You must show your calculation steps and answer clearly.

You may email your spreadsheet as additional explanation.

Problem 2
A medical clinic would like to determine the number of staff members and
physicians needed. The average patient visit is estimated to require 17 minutes
of staff time to process paperwork, bills, and checkout. Furthermore, every
patient would require, on average, 26 minutes of physician time. The clinic
operates 6 hours per day. The average number of patients is about 90 per day.

How many staff members needed if the clinic wants to maintain a 10 percent
capacity cushion?

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Problem 3
Suppose we have a production system as follows:
—-> Machine A —-> Machine B —-> Machine C —-> Machine D —->
3 u/hr 70 min/u 30 min/u 1.5 u/hr

The above diagram shows that machine A can process 3 units of product per hour.
On the other hand, each unit of product must be processed for 70 minutes of machine B.

Similar information are shown for the other two machines.
Assuming the raw material is always available, the hourly capacity would depend on the capacity of its bottleneck.
Find the estimate of the average flow time.
Find the estimate of the cycle time of the system.

Product Code :Opt21

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